Services

HCPL / Associates have provided wide range of consultancy services to various clients.

Pre-feasibility and Feasibility Reports for

  • Refinery and Petrochemicals Configuration
  • Crude to Chemicals (CTC) Projects
  • Polyolefin (HDPE, LDPE, LLDPE, PP)
  • Ammonia, Urea & Melamine
  • Acetyls Complex (Methanol, CO, Acetic Acid, VAM, Ethyl Acetate)
  • Specialties: BDO, MA/MAH, GBL/NMP, PTMEG, PTA, PBT, Polyacetals, Methionine, Acrylonitrile, Carbon Fibre and Fab. Plastics (Films, Pipes, Palates, BOPP)
  • Renewable Diesel from Vegetable Oils and Tallow.
  • SAF from Vegetable Oils and Tallow.
  • Blue Hydrogen.
  • Ethanol from Sugar cane, Biogas from different bio waste

Project Cost Estimates

  • Cost estimation of the 10.5 MMTPA grass-root Refinery Project
  • Cost Estimate of expansion and quality improvement project from capacity 10.5 MMTPA to 20.0 MMTPA
  • Cost estimates for Crude To Chemicals Project,
  • Hydrogenated Vegetable Oil, Bio Diesel, and Biogas.
  • Dangote Industries Ltd. Nigeria, Establish Total Installed Cost (TIC),
  • Total & Cash Cost of Production for Acetyls, Methanol, Ammonia, Urea, and Polyolefin & Specialities.
  • All Refinery Process units e.g. CDU/VDU, FCC, Hydro Cracker, Hydro Treater CCR, NHT
  • Petrochemical Units – Naphtha Cracker, Dual fuel Cracker, Mixed Feed Cracker

Training

  • Training to Refinery Professionals of Khartoum Refinery of Sudan in Project cost estimate, Plant Design, Project management and Contract management
  • Training to Petrochemical Professionals of GAIL in Project cost estimate, and Shut Down management.
  • Energy Audit & Environment Management
  • Best Practice for Boilers, Furnaces, Thermal Insulation
  • Industrial Effluent Treatment Plant Configuration & Design
  • Project Gate Management Process
  • Short/long term corporate planning
  • Training to Engineering professionals of MAN Energy Solutions, Aurangabad in “Value Engineering”

Others

  • Technical Support to Refinery, Petrochemical & Ammonia/Urea plants
  • Facilities Planning to raise capacity & service factors
  • Economic Evaluations of refining/chemical operations
  • Generate & Study ENCON ideas for fuel savings.
  • Configure schemes for Effluent Treatment to meet discharge specs

Green Solutions

  • Examine Blue Hydrogen from refinery off gases and natural gas by the ATR Process with 97% carbon capture.
  • Preparation of PFR for HVO/SAF and UCOME from UCO/Animal Tallow to meet UK emission norms
  • Biogas from various Biowastes

QHSE

  • PHA & HAZOP, SGM Validation
  • Plant Change Safety Reviews
  • Rapid Environment Impact Assessment